Long-sleeve coverall
Two-way metal zipper under a storm flap, action back, elastic back waist, side hand-through openings. Poly-cotton or cotton twill.
Custom coveralls · cut for movement
Custom Coveralls Cut for Squatting, Crawling and Reaching, With Your Logo
A coverall manufacturer that patterns, cuts, sews and embroiders long-sleeve, short-sleeve, bib and insulated coveralls in our own factory, in Regular, Tall and Long-torso fittings, for crews who kneel under machines and reach overhead all shift.
Every coverall sample goes through our movement test before it ships, with a photo of each movement.
01Range
Work Coveralls, Bib Overalls, Insulated and Hi‑Vis Coveralls
Coveralls for crews who kneel under machines, crawl into tight spaces and reach overhead, each style cut on our own CAD patterns.
Short-sleeve coverall
The same body and back construction with short sleeves, for warm workshops and summer field work.
Bib overalls
Adjustable straps, high bib with chest pocket, side openings; knee-pad pockets optional. Worn over a shirt or under a jacket.
Insulated coverall
Twill or cotton duck shell, quilted lining, fill in three weights, leg zippers and a detachable hood. Built around the fill
Insulated bib overalls
The same fills and leg zippers in a bib build, worn under an insulated jacket for yard and field work.
Class 3 hi-vis coverall
Sleeved, fluorescent fabric with reflective tape on body and sleeves; logo area planned as on our safety vests.
FR coverall
Two-way brass zipper, FR fabric that carries the mill's test report and an FR trim list, made on our FR clothing program.
02Fit
Coverall Fit for Movement: Torso, Crotch, Action Back, Gussets, Sleeves
A coverall is one garment from collar to ankle, so every movement pulls on its whole length. Six areas are set on the pattern so it gives where the body moves.
Torso length
Shoulder-to-crotch length decides whether a coverall drags at the shoulders and seat in a squat. Graded in CAD for every size and changed in fixed steps by fitting.
Crotch and diamond gusset
Shaped for squatting and kneeling, set lower than on work pants, triple-needle stitched and bartacked. An optional diamond gusset spreads a deep squat over four seams.
Action back
Two inverted pleats behind the shoulder blades, 6 cm of total opening. Flat at rest, open on the reach, so the front never rides up into the throat.
1
2
3
4
5
6
Underarm gussets
An optional diamond under each arm adds length when the arm goes up, so the side seam does not drag the body of the coverall with it.
Chest ease and back waist
Chest set 20–25 cm over the body measurement, because a coverall goes on over clothes. The elastic back waist pulls the middle in, so the ease sits where the movement is.
Sleeves and legs
Sleeve length set so the cuff still covers the wrist with both arms up, closed by snap or hook-and-loop. Inseam follows the fitting, so the hem reaches the boot when kneeling.
- What you receive
- Every setting written on the build spec sheet and signed with the pattern by the pattern room lead. Re-orders are cut from the same CAD pattern and marker, so the tenth delivery fits like the sample.
Crews keep the coverall zipped and on through the whole shift.
Send the coverall your crew wears now
Send the coverall your crew wears now
03Crews
Coveralls for Plants, Energy, Equipment Repair and Ground Handling
Which coverall each kind of crew wears.
Manufacturing plants and maintenance teams
Long-sleeve poly-cotton with soil-release finish for line maintenance, millwrights and plant engineers; short-sleeve for hot production halls.
Send your crew list
Oil, gas and utility operators
Long-sleeve and insulated coveralls for tasks where your hazard assessment does not call for FR; tasks that do go to the FR program.
Send your crew listAgricultural and equipment repair
Long-sleeve coveralls, insulated coveralls and insulated bibs for dealership workshops and field service, in all three fittings.
Send your crew list
Logistics depots and airport ground handling
Long-sleeve coveralls for depot maintenance, Class 3 hi-vis for ramp and yard work, insulated coveralls for winter nights outdoors.
Send your crew listWorkwear distributors
Stock coveralls with the end customer's logo, or coverall lines under your own label through private label.
Send your crew list
04Choosing
Five Choices That Set a Coverall Program
Each one is walked through with you before the sample plan is written.
- 01
Fitting
Regular, Tall or Long-torso, chosen by height and body length. FittingsChosen wrongShoulders drag in a squat and cuffs ride up the forearm. - 02
Fabric weight
Lighter twill for warm halls, heavier for outdoor and equipment work; poly-cotton or cotton. FabricsChosen wrongA sweltering workshop, or knees worn through by spring. - 03
Insulation
Unlined, or one of three fills; many programs run both. Fill weightsChosen wrongOne coverall asked to cover every month of the year. - 04
Openings
Zipper front, side openings and cuffs; leg zippers and hood on insulated builds. ConstructionChosen wrongAn insulated coverall that will not go on over boots. - 05
Logo method
Matched to your wash route. LogosChosen wrongA logo that fades before the coverall does.
All five land on the build spec sheet you sign with the sample.
Send your five answers, or leave them open
Send your five answers, or leave them open
05Movement test
Movement Test on Every Coverall Sample: Squat, Crawl, Reach, Climb
Our in-house movement test is our own method. A fit model wears the sample over work clothes and boots, in the base size and the largest size on your order, where grading errors show first. The pattern room lead watches and signs. Inside the pattern room
Example of the failure route
- × 10Full squat × 10Zipper stays flat; no strain on the crotch seam.
- Kneeling crawl 5 mNo pull across the back on the crawl.
- Both arms overheadCuff rises no more than 5 cm from the wrist.Over the limit: sleeve set longer on the pattern.
- Both arms forwardBack waist stays on the body as they bend.
- Ladder, 3 rungsCrotch seam and back hold on a high step.
Fit-test sheet · style CV-LS-01Example sheet
| Movement | Checked | Base size | Largest size | ||
|---|---|---|---|---|---|
| Squat | Zipper, crotch seam | PASS | PASS | ||
| Crawl | Back, crotch seam | PASS | PASS | ||
| Overhead | Cuff at the wrist | PASS | PASS |
| |
| Reach | Back waist | PASS | PASS | ||
| Climb | Crotch seam, back | PASS | PASS | ||
Signed: pattern room leadPhoto of each movement attached · travels with your sample
- When a coverall fails
- The pattern is changed where it failed: torso length, crotch curve, pleat depth or sleeve length. It is re-sewn, all five movements run again, and it ships only after both sizes pass.
- What you receive
- A photo of each movement in each size, each result and the signature, travelling with the sample so your team can repeat the moves.
- On programs of 200+ people
- A full size set goes out for a wear trial with the same sheet. Site supervisors run the five moves on real crew members and mark each size and fitting; changes go into the pattern before bulk.
06Sizing
Regular, Tall and Long‑Torso Fittings, XS–5XL
Size is chosen by chest, fitting by height and body length. Sizes run XS–5XL in men's and women's cuts on core styles, and each person gets one size and one fitting.
R
Regular
For people up to 180 cm / 5'11". The base pattern: every size is graded on it first.
T
Tall
For people from 180 to 193 cm / 5'11"–6'4": torso +5 cm, inseam +5 cm, sleeve +4 cm.
LT
Long-torso
Torso +5 cm only, for people whose legs fit Regular but whose body is longer, so the coverall stops pulling at the shoulders when they squat. Same chest size. Made on custom programs.
- Grading
- Each coverall is graded through every size in CAD, then the Tall and Long-torso steps are added. The chest logo moves down with the longer torso. Logo position
- Your staff list
- Our Excel size template carries a fitting column, and every row is checked for a missing fitting before the list closes. Rollouts across many sites: corporate uniforms.
- Packing
- Each coverall goes in its own polybag with a size and fitting sticker, R, T or LT. Cartons are packed by size or by person, with name, size, fitting and site on the carton.
- New starters
- Rows are collected monthly, cut from the same pattern in the same fitting and shipped within the re-order lead time.
Zipped from the first job to the last, on every crew member's own size and fitting.
Cross-section · three layers
Shell + logoFillLining
Fill weight is stated on the spec and the quote; your safety team chooses it for your own working conditions.
Leg zippers run ankle to knee, 30 cm, or full length, so the coverall goes on over work boots.
You receiveA spec naming shell, fill, lining, zipper lengths, hood and logo positions, plus the fit-test sheet in the tested fill.
Tell us the fills you run
Tell us the fills you run
07Insulated
Insulated Coveralls and Bib Overalls Built Around the Fill
Built for winter shifts in yards, unheated workshops and field service, as a three-layer garment with the pattern set for the bulk.
- 01
Shell and fill
Twill or cotton duck shell over polyester fill in 120, 160 or 200 gsm. Many programs run two fills in one style and colour.
- 02
Quilted lining
The fill is quilted to a polyester taffeta lining before assembly, so it stays spread and does not slump into the hem after washing.
- 03
Fit with the fill in place
Chest ease goes up a further 5 cm; the action back and gusset stay. The five movements run with the fill in, and the sheet records the fill weight. Movement test
- 04
Leg zippers and hood
Zippers at the legs for boots, and a hood that detaches from the collar on a zipper or snaps.
- 05
Logos before the lining
Logo and name are embroidered on the shell panel before it meets the lining, so stitches never pass through the fill or show inside.
- 06
Wash route
A domestic or commercial wash route, never industrial laundering; the logo is wash-tested on that route. Logo testing
08Construction
Two-Way Zipper, Side Openings, Cuffs, Pockets and Seams
Front closure
Two-way metal zipper under a storm flap: open from the bottom to kneel, closed at the neck in wind. Concealed zipper for work against finished surfaces.
Side openings
Hand-through at both hips to reach the pockets of the trousers underneath, closed by snap or behind a pocket.
Cuffs and collar
Snap or hook-and-loop cuffs and a lay-down collar; a detachable hood on insulated builds.
Pockets
Flapped chest pockets, sleeve pen pocket, hip and back pockets. Every mouth is bartacked; the logo zone stays clear of flaps.
Seams and knees
Triple-needle main seams, bartacks at pocket mouths and the crotch. Double-layer knees with knee-pad pockets are optional, built as on our mechanic uniforms.
Leg openings
Straight hems on unlined coveralls; leg zippers on insulated builds.
The pattern room lead signs these details on the pattern; line QC checks zipper, openings and pocket placement on the first piece of each line.
Same visual place on every size and fitting
09Logos
Coveralls With Logo: Chest, Back and Name Patches
- Chest
- Embroidered, up to 4 in / 10 cm wide, set per size and per fitting; on Tall and Long-torso it moves down with the longer torso.
- Back
- Screen printed, heat-applied or embroidered, up to 12 in / 30 cm.
- Names
- Embroidered direct, or on a sewn oval patch of about 3.5 × 2 in / 9 × 5 cm that is replaced when a coverall is re-issued.
- Tested
- Digitizing, backing, density, ink and press settings are recorded per logo and reused on re-orders. Every new logo and fabric is wash-tested on the sample pieces: ISO 15797 × 50 cycles for industrially laundered coveralls, ISO 6330 × 50 for insulated. How logos are set up
10Specifications
Coverall Specifications: Fabrics, Finish, Closures and Seams
The reference sheet: what is fixed on every coverall, and where each setting is explained.
Fabric
- Standard
- 65/35 poly-cotton twill, 200–260 gsm: holds its shape through industrial laundering and dries fast.
- Cotton
- 100% cotton twill, 260–300 gsm, for cotton next to the body and heavier outdoor work.
- Insulated shell
- Poly-cotton twill 240–280 gsm, or cotton duck 340–400 gsm where the shell takes abrasion.
- Lining and fill
- Insulated builds
Finish and colour
- Soil-release
- Optional on poly-cotton, graded to : 3.5 or better new, 3.0 or better after 25 industrial washes.
- Water-repellent
- Optional on insulated shells.
- Colour
- Any colour lab-dipped to your Pantone; re-orders checked against the retained dip before cutting. Dark shades and two-tone builds for oil-contact work.
- Fabric documents
- OEKO-TEX Standard 100 fabrics available; dimensional change 3% or less after laundering, ISO 5077.
Fit and sizes
- Sizes and fittings
- Regular, Tall, Long-torso
- Movement settings
- Chest ease, and : fit
- Finished-measurement tolerance
- Four measured points
Build
- Closures
- Two-way metal zipper under a , or concealed; snap or hook-and-loop cuffs.
- Seams and knees
- Triple-needle main seams; double-layer knees optional. Construction
- Logo zones
- Chest, back, name patch
An oily-stain release test: a stain is applied, the fabric is washed, and the remaining mark is graded on a 1–5 scale.
Two inverted pleats behind the shoulder blades that open when the arms reach forward.
A diamond-shaped panel sewn where the crotch seams meet, spreading the strain of a squat over four seams.
The fabric flap that covers the front zipper against wind and snagging.
Next step
Send Your Crew's Height Range and the Coverall They Wear Now
The shortest and tallest people on the crew, today's coverall and your logo. The reply carries a quote, a sample plan and a proposed split of Regular, Tall and Long-torso.
Send Your Height Range11Compare
Coverall, Two-Piece, Bib, FR or Hi-Vis: Choosing the Build
Choose by the work first, then by the fit work each build needs.
Build
Chosen for
Fit work in it
Made on
Long- or short-sleeve coverall
Full-body cover over own clothes, with no gap at the waist when bending or crawling
Torso length per fitting, action back, crotch gusset, sleeve set for overhead reach
This page
Work pants with a jacket or shirt
Crews who take the top layer off during the shift, or need a separate hi-vis or FR top
Inseam and rise on the pants, sleeve and back on the top
Pants & jackets programs
Bib overalls
Full leg cover with a free upper body, over a shirt or under a jacket
Bib height and strap length, crotch gusset
This page
Insulated coverall or bib
Cold workshops, yards and field service
Extra chest ease for the fill, leg zippers for boots
This page
Class 3 hi-vis coverall
Ramp, yard and roadside work near vehicles
Tape layout that stays visible when squatting and reaching
FR coverall
Flash fire or arc flash named in your hazard assessment
The same fit work on FR fabric, with an FR trim list
Mechanic coverall
Oil, grease and solvent contact, paint-safe fronts
The same fit work with soil-release finish and fluid-tested logos
12Inspection
Coverall Inspection: Signed Pattern, First Piece, Four Measured Points
- 01
At sample stage
Pattern and movement test are signed. Your approved sample becomes the standard the QC manager checks every later piece against.
- 02
First piece on each line
Line QC checks zipper, pleat depth, gussets, pockets, knees and logo against the approved sample before the run continues.
- 03
Inline
Checks at 3 points during sewing, including the crotch-join and pocket-mouth bartacks.
- 04
Final
AQL 2.5, General Level II: four measurements on every sampled coverall, plus size and fitting labels, zipper and logo position. The QC manager releases against the report.
Torso ±1 cm
Inseam ±1 cm
Sleeve ±1 cm
Chest ±1.5 cm
A measurement outside tolerance, or a wrong fitting label, counts as a defect.
Your file
- Build spec sheet per style
- Fit-test sheet with photos
- Logo wash test record
- Final AQL report
- Carton list: PO, style, colour, dye lot
- Per-person name, size, fitting and site
When something is outA stopped line reaches the QC manager in the same shift. If spec or ship date is affected, your account manager tells you within 24 hours. For a delivered batch, the terms on our home page apply.
13Supply
Stock, Custom or Private-Label Coveralls, With Lead Times
Three ways in, with the same fit work behind each one.
Stock coveralls with your logo
Long-sleeve, short-sleeve and insulated coveralls in Regular and Tall, with your logo and names added in our factory.
Start this routeCustom coveralls
Your fabric, colour, fitting split including Long-torso, fill, openings and pockets, built from our CAD pattern or your tech pack, with a movement-tested sample.
Start this routePrivate label
Your neck, care and size labels and hang tags, packed neutral or under your brand. Private label programs
Start this route
What you can change
- Fitting split
- Colour
- Fabric and finish
- Fill weight
- Gussets
- Openings
- Pockets and knees
- Decoration
- Labels
Any change after sample approval opens a new version of the spec, which you re-sign; the sample clock restarts if the approved sample changes.
5–7days · logo-on-stock sample
12–15days · custom sample or size set, movement-tested
25–35days · bulk after sample approval
37–50days · custom program, quote approval to ex-factory
15–20days · re-orders and new starters
Shipping by sea, air or express; how lead times run.
14Program model
Program Model: Equipment Dealer Group, 32 Dealerships
- Who
- A group selling and servicing agricultural and construction equipment in North America.
- What they wear
- Long-sleeve coveralls in the workshop; insulated coveralls and bibs for field service and winter yards, in the group colour with chest logo and name patch.
- How the fit was set
- Short to very tall, with many long-bodied technicians, so all three fittings. Supervisors ran the movement sheet on a size set and marked each size and fitting.
- What we hold
- Patterns and markers per fitting, signed specs, fit-test sheets, logo set-ups, the retained dip for the group colour and the current staff list.
15Checklist
Coverall Quote Checklist: What to Send
Copy this list into your email.
Garment and crew
- 01Styles: long-sleeve, short-sleeve, bib, insulated, hi-vis
- 02Crew size and height range, with any long-bodied wearers
- 03Fitting split, if known
- 04Approximate size breakdown
- 05Fabric and colour: Pantone, or a garment to match
- 06Finish: soil-release, water-repellent or none
Build, logo and delivery
- 07Insulation: unlined, or the fill weight
- 08Openings and pockets: concealed zipper, leg zippers, hood, knee-pad pockets
- 09Logo and names: file or photo; chest, back, name patch
- 10Wash route: industrial laundering, or domestic and commercial
- 11Packing: by size or by person, and delivery sites
- 12A coverall your crew wears now, posted or photographed
16Related
Related Uniform Pages for Mechanics, FR, Hi-Vis and Rollouts
When a coverall is only part of the uniform.
Mechanic uniforms
Coveralls with soil-release finish, fluid-tested logos, double-layer knees and paint-safe fronts.
FR clothing
FR coveralls and FR bib overalls.
Custom safety vests
Class 2 vests worn over coveralls in yards and on roadsides.
Custom work shirts
The shirts and polos worn under coveralls and bibs.
Private label uniforms
Coverall lines under a distributor's own label.
Corporate uniforms
Multi-site programs: size templates, try-on sets, staged releases.
Work pants and work jackets for crews who wear a two-piece, made in the same fills as these insulated coveralls.
Your program
Start Your Coverall Program
Send your crew's height range, the coverall they wear now and your logo.
Within 1 business day:
- A written quote
- A sample plan
- A Regular / Tall / Long-torso split
Your sample arrives with its movement-test sheet and photos.
Or post one coverall your crew wears now, and the quote is built from the garment. Other ways to reach us